W-CAT-EVBT-007 Marine and Rail Zero Energy Connectors Documents

W-CAT-EVBT-007 Marine and Rail Zero Energy Connectors

The W-CAT-EVBT-007 model is a specially designed test box to enable remote electrical safety testing of a battery pack with specific connectors.

W-CAT-EVBT-007:

• 50V 
• 95mm2 Cable
• +Ve SLPHPC95BSR3
• -Ve SLPHPC95BSB2

The test box has the following test points incorporated:

• 1000V CAT III test points for a Voltage check using RS PRO RS-9331 1000V Voltage Tester
• 1000V CAT III 4mm banana socket test points for an Insulation Test using a Fluke 1587 Insulation Multimeter.
• Blanking plugs are provided for the Voltage and Insulation Test Points to be used when not in direct use.

The test box datasheet can be dowloaded here:

General User Instructions:

Conducting electrical tests:

Before starting, ensure all blanking plugs are fitted to the test box and place on a flat surface.  Then connect the EV connectors to the battery connection points.

Voltage Test:

1. Remove the voltage test point blanking plugs.
2. Noting the correct polarity insert the voltage tester probe tips in to the voltage test points until you feel the tips reach the internal test points.
3. Conduct the voltage test using the voltage tester.
4. Once the voltage test is complete, remove the probe tips and replace blanking plugs.

Insulation Test:

1. Remove the tip cover from the insulation test probe so that it exposes the lantern tip.
2. Remove the +Ve insulation Test Point blanking plug.
3. Insert the insulation test probe lantern tip into the +Ve Insulation Test Point.
4. Conduct the +Ve Insulation Test.
5. Once the test is complete, remove the test probe and replace the blanking plug.
6. Remove the -Ve Insulation Test Point blanking plug.
7. Insert the insulation test probe lantern tip into the +Ve Insulation Test Point.
8. Conduct the -Ve Insulation Test.
9. Once the test is complete, remove the test probe and replace the blanking plug.

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